Manufacturing & Engineering

Water & Wastewater Plant Profile

Engineered for reliability, minimal maintenance and full GPCB, CPCB & ISO 9001:2008 compliance.

8Plant categories
25โ€“50kLPH capacity
100%Turnkey skid
ISO& GPCB
Smart Engineering Tool

Plant Capacity & Sizing Estimator

Select your industry sector and daily water requirement to get instant engineering sizing, membrane configuration and turnkey skid specifications.

INTERACTIVE LIQUID GAUGE
Drag water to fill
Daily pure water
10,000L / day
RECOMMENDED CONFIGURATION
ISO 9001 Tested

1,000 LPH Commercial / Industrial RO Plant

2.0 HP vertical pump, 4x 4040 membranes, automated control panel, 5-micron jumbo.

TURNKEY SKIDSS 304 / FRP
SALT REJECTIONUp to 99.2%
COMPLIANCEGPCB / CPCB
MANUFACTURINGVapi, Gujarat
Commercial

Commercial RO plants (25โ€“1000 LPH)

SS 304 frame, vertical multistage pumps, auto-flush, imported TFC membranes.

Aqua Shakti Commercial RO Plant Skid

Standard features

  • SS 304 grade frame
  • Imported high-rejection membrane
  • FRP / SS pressure vessels
  • Vertical multistage high-pressure pump
  • Control panel with voltmeter & switches
  • 5-micron jumbo pre-filter
  • Dual flow meter & glycerin-filled gauge
  • Low-pressure switch (dry-run protection)
  • Automatic high-velocity flush
  • SS UV chamber

Available capacities

For offices, restaurants, hotels, schools, universities, residential buildings and bottling facilities.

CapacityRecommended usageAction
25 LPHSmall clinic, office (20โ€“50 people)
50 LPHCoaching centres, cafรฉs (50โ€“100 people)
100 / 250 LPHHotels, mid hospitals (150โ€“400 people)
500 LPHLarge colleges, canteens (500โ€“1000 people)
1,000 LPHHostels, industrial staff, packaging
Heavy industrial

Industrial RO & sea water desalination

Skid-mounted reverse osmosis plants from 500 LPH to 50,000+ LPH.

Engineered for high-TDS & brackish water

Membrane RO removes dissolved salts from sea water and high-TDS borewell water โ€” far more economical and energy-efficient than thermal evaporation.

Key components

  • High-pressure vertical centrifugal pumps (SS 304 / 316)
  • 8-inch high salt-rejection polyamide membranes (Dow / Hydranautics / Toray)
  • FRP / SS pressure vessels (300โ€“1000 PSI)
  • Multi-media pre-treatment + antiscalant dosing
  • Integrated Clean-In-Place (CIP) skid
  • PLC / SCADA automation with TDS & conductivity telemetry
Industrial RO plant 5000 LPH skid
5,000โ€“20,000 LPH turnkey skid: SS 304 piping, Victaulic couplings, digital panel board, dual vertical multistage pumps.
Package plants

Secondary settling tank & multi-media filter

Compact skid-mounted clarification with hopper-bottom settling, mixed-bed columns and dosing automation.

Water treatment plant with secondary settling tank
Turnkey skid unit: settling tank, holding tank, mixed-bed filter column, chemical dosing system and central control panel.

Complete industrial skid integration

Combines physical coagulation settling with pressurized bed filtration โ€” clean, polished water on a compact footprint.

  • Multi-barrier removal of suspended solids & turbidity
  • High-rate multi-media bed (quartz sand, anthracite, gravel)
  • Heavy-gauge coated steel settling tank with conical hopper
  • Enables zero-liquid-discharge recycling for cooling / gardening
  • Integrated panel with pump sequencing & level float control
  • Precision chemical dosing drum with electronic metering pump
Thermal engineering

Industrial boiler plants

High-efficiency steam boilers with Super Economizers, multi-fuel burners and advanced controls.

Technical specifications

Steam is a vital, high-cost industrial utility. Our boilers deliver trouble-free operation with maximum thermal efficiency and safety.

  • Standard configuration for most industrial installations
  • Super Economizer (SE): recovers flue gas heat for elevated fuel savings
  • Step-fired burners: high/low/off modulation tracks steam demand precisely
  • Multi-fuel options: natural gas, propane, #2 fuel oil, biogas, hydrogen
Fuel savingSafe & reliableRapid responsePLC controls
Industrial boiler plant
Boiler plant unit: Super Economizer, low-NOx burner, steam pressure safety switches and automated blowdown.
Wastewater

Effluent treatment plants (ETP)

Physico-chemical and biological ETP design for chemical, pharma, textile and engineering industries.

Effluent treatment plant facility
ETP process flow: screening โ†’ equalization โ†’ coagulation โ†’ clariflocculator โ†’ aeration โ†’ secondary clarifier โ†’ filter press โ†’ sand / carbon polish.

Applications & advantages

Industrial wastewater carries toxic heavy metals, erratic pH, high COD and chemical dyes. Our custom ETPs meet zero-discharge standards.

Advantages

  • Modular scaling for capacity increases
  • BOD, COD & nitrogen removal
  • Fast recovery from process upsets
  • Compact skid layout โ€” minimal footprint
  • Low operator attention required
Biological sewage

“DELTA PR” sewage treatment plants

Fully biological, compliant with Marpol 73/78 Annex IV, European Maritime Equipment Council and USCG.

Guaranteed effluent quality

Treats domestic black and grey water to a clear, bacteriologically-safe output โ€” reusable for gardening, cooling towers and toilet flushing.

ParameterIMO / CPCB normDELTA output
Suspended solids (TSS)< 50 mg/L< 20โ€“30 mg/L
BODโ‚…< 50 mg/L< 10โ€“20 mg/L
Coliform bacteria< 250 / 100 mL< 100 / 100 mL

Scope of supply

  • Tanks: collection, aeration, clarifier, sludge holding
  • Effluent discharge pump: heavy-duty non-clog submersible
  • Air blower: twin-lobe rotary, continuous DO supply
  • Chlorine dosing: electronic metering pump with tank
  • Control panel: PLC with automatic cycling
  • Tertiary filtration: dual-media sand & carbon
Ion exchange

Water softeners, DM & mix-bed plants

Removing hardness and mineral conductivity for boilers, cooling towers, labs and pharmaceuticals.

Industrial water softener and DM plant
Composite FRP & SS columns: multiport control valves, salt brine tank, cationic / anionic ion-exchange resins.

Water softener plants

Manual and semi-automatic ion-exchange units for industrial and domestic use โ€” MS or FRP vessels with strong cation resin, multiport valve and brine regeneration.

Applications: boiler feed, cooling towers, textile mills, beverages, hospitals, apartment societies, swimming pools.

Demineralization (DM) plants

Ultra-pure, low-conductivity, chloride-free output โ€” cation exchanger (Hโบ form) followed by anion exchanger (OHโป form).

Applications: pharmaceutical manufacturing, laboratories, chemical synthesis, battery water, fertilizer, electroplating, healthcare.

Mix bed specifications

Mixed cationic & anionic resin polishers producing water with conductivity < 0.5 ยตS/cm.

ModelFlow (L/hr)Pressure (kg/cmยฒ)Resin (L)OBR @100 ppmHClNaOHAction
D.M 1001,0000.8โ€“2.01003,500 L30 L10 kg
D.M 2002,0000.8โ€“2.02007,000 L60 L20 kg
D.M 6006,0000.8โ€“2.030010,500 L130 L27 kg
D.M 8008,0000.8โ€“2.040017,500 L180 L40 kg
Formulation chemistry

Industrial water treatment chemicals

Anti-corrosion, descaling, anti-scaling, biocide and sludge conditioning formulations.

Cooling water

Cooling water treatment products

Overcomes fouling, corrosion, scaling and microbiological growth in cooling towers, coolers and condensers.

CodeDescriptionSuitabilityAction
CTreat_301Scale preventiveRaw / soft water
CTreat_302Scale / corrosion preventiveSoft / raw water
CTreat_303DispersantPoor water quality
CTreat_304Oil dispersantOil seepage systems
CTreat_305Broad spectrum biocideIndustrial cooling
CTreat_306Microbiocide (algae control)Algae / slime
CTreat_307Microbiocide (bacteria control)Bacteria & biofilm
CTreat_308Bio-dispersantCooling loops
CTreat_309Corrosion inhibitor (chiller)Closed loop
CTreat_310Corrosion inhibitor (hot water)Hot loops
Descaling

Descaling & cleaning formulations

Safe, uniform cleaning of scale and rust from heat-transfer surfaces without metal loss.

CodeDescriptionMaterialAction
DS_401Descalant (ferrous)Ferrous metals / CS
DS_402Descalant (non-ferrous)Cu / brass / Al
DS_403Special heavy descalantHeavy silica / carbonate
DS_404Scale softenerAlkaline conditioning
DS_405Passivator solutionPhosphate film
DS_406Alkaline descalant / boiloutBoiler pre-commissioning
DS_407A.C. / radiator fins cleanerAl & Cu fins
DS_408Acid inhibitorMetal-loss prevention
DS_409Ion-exchange resin cleanerResin rejuvenation
Boiler water

Boiler water treatment products

Prevents pitting, corrosion, scaling, carryover and tube overheating โ€” maximum steaming efficiency, longer tube life.

CodeDescriptionApplicationAction
ASTreat_2001AntiscalantRaw water feed
ASTreat_2002Scale preventive & sludge conditionerRO permeate feed
ASTreat_2003Sludge conditionerSoft water feed
ASTreat_2004pH boosterFeed & boiler water
ASTreat_2005DispersantRaw / soft water
ASTreat_2006Oxygen scavenger (food grade)FDA compliant
ASTreat_2007Oxygen scavenger (industrial)Industrial boilers
ASTreat_2008Silica sequesterCarryover prevention
ASTreat_2009Vapour-line corrosion inhibitorCondensate protection
ASTreat_2010Antifoam / defoamerHigh-TDS steaming
ASTreat_2501Flocculent (anionic PAM)Wastewater clarification